how to improve equipment availability

The total merchandise unloaded lay in just one place. For this reason, it is obviously beneficial to monitor and increase OEE. Eight-five and above is considered world class since worldwide availability averages between 45 and 60 percent. Overall Equipment Effectiveness (OEE) is a metric that identifies the percentage of planned production time that is truly productive. Learn how to analyze team productivity to improve your organizations effectiveness and efficiency in 5 simple steps. When you know where the weaknesses lie in your preventive maintenance program, it’s a lot easier to take action, improve OEE, and solve the problems. Even if we run the rest of the time at full speed with no quality losses, we can never be more than 62.5% effective during this shift. 6. Improve your equipment uptime by implementing well-thought-out maintenance programs, integrating and streamlining workflow, and monitoring equipment to discover and resolve root causes of failure. Let’s see how we spent that 62.5% of our time that is available … Performance Access all documents (photos, videos, etc.) Tracking Technical Availability (TA) or sometimes also called “Maintenance Availability” is very useful in the context of OEE (Overall Equipment Effectiveness) because it allows you to assess how well your maintenance is performing. Equipment availability is negatively affected by unplanned equipment downtime, material shortages and the time taken for machine changeover. An OEE score of 100% represents perfect production: manufacturing only good parts, as fast as possible, with no down time. All too often companies strive to improve productivity and utilization without truly understanding the current state of play. and checklists from the equipment sheet in your Mobility Work application. OEE = Availability x Performance x Quality. The idea is to measure OEE on your constraint piece of equipment or bottleneck and work to elevate that. OEE, defined as a measure of overall equipment performance, identifies six major losses for ineffective performance of a production line based on its Availability, Performance and the Quality rate of the output. When there is a problem, it provides the breakdown of availability, performance, and quality to help you hone in on the problem. To improve availability – the percentage of time a piece of equipment is functional – seek to address the conditions that cause unavailability in the first place like: #1) Equipment failure The contributing factors to equipment failure may vary but the effects largely remain the same: frustrating loss of productivity. Identification of bottlenecks to improve equipment availability: A case study March 2011 International Journal of Data Analysis Techniques and Strategies 3(1):105-116 Implement a model to manage detached pieces inventory. If you are familiar with a PF curve, you know that the earlier you identify a potential failure, the better. These better mining organisations are beginning to focus less on the traditional measures of equipment performance - availability and utilisation, and are starting structured programs to address reliability issues. The availability, rate of quality product, performance efficiency and the overall equipment effectiveness should each be displayed on their own control chart. In this first application, we present a study to improve availability of equipment that guarantees the good quality of the wiring harnesses. However, operational availability is not just a function of design but also of maintenance policy, the logistics system, and other supportability factors. Maintenance Connection’s work order management software is fundamental to a strong and efficient maintenance program that reduces downtime. Evaluating the criticality of assets will guarantee the availability of spare parts for high-priority equipment. The calculation of technical availability shows the percentage of planned production time without unexpected technical difficulties or maintenance needs. Overall equipment efficiency (OEE) is a total productive maintenance (TPM) module; machine capacity is a part of all three terms: availability, performance, and quality. One of the top priorities of maintenance managers is to ensure maximum operational availability of their equipment, as well as keeping equipment operations safe and efficient. They cost more than $100,000 and cannot be replaced easily because of limited availability and high costs. OEE (Overall Equipment Effectiveness) is the gold standard for improving manufacturing productivity. Equipment services being performed at short notice, in an unplanned manner, increasing the downtime associated with these services. Improve Analyzer Availability with the Outotec Equipment Health Indicator; Improve Analyzer Availability with the Outotec Equipment Health Indicator. Machine learning applications are utilized to identify machine failure points at the earliest occurrence. When equipment availability is 100 per cent, it is always available during planned production times. the equipment. OEE = Availability × Performance × Quality. This ratio we call ‘Availability’ or how time is used. This page introduces a simple and universal methodology for driving any improvement activity and shows you how to apply it to OEE.The methodology is known as IDA (Information, Decision, Action).. IDA (Information, Decision, Action) is a simple and highly effective process for improving productivity using information So your busy, business is booming, but yet you still think you can get more out of your team. 2. Availability. ... sparing, and special maintenance equipment requirements. The Simplest Methodology. There is no need for high maneuverability, since it’s not necessary to move extra equipment inside the container. It can be improved by improving the design, improving the support, or both. Try our Maintenance Software For Free. In this blog, I’ve offered a number of suggestions for how you can measure and report availability, but I haven’t discussed what you can do to help manage and improve availability. Track OEE (including Availability, Performance, and Quality) for the target equipment for one month. ... CSC has installed such a system at its Australian headquarters in Sydney. To improve your OEE, some relatively simple changes can be made to the manufacturing process. Although these tasks may be specific to your industry, market, or organization, there are some general principles to keep in mind. Maintenance efficiency. The Availability of equipment is affected by Downtime Losses – 1. Confirm performance that is listed on the nameplate of the machine by its makers. 1. It is defined as “a percentage measure of the degree to which machinery and equipment is in an operable and … Each of these elements are considered below along with typical factors affecting them. Relying too heavily on reactive maintenance leads to more equipment breakdowns (availability), which stops them from making goods (performance), and increases the chances of defects (quality). You can help operators and maintainers learn the engineering of their plant and equipment with a planned training process over an 18 to 24 month period. OEE’s Performance component is defined as the difference between the theoretical maximum output a given machine is ... Roadmap of How to Improve Overall Equipment Effectiveness. This is … Make sure to compile the results by shift. Total Availability is then calculated by dividing Run Time by Planned Production Time. It is the electrical test table whose role is to check the flow of the electric current and therefore it ensures the main technical function of the wiring harnesses produced. Availability can be stated as the percentage of time machines or equipment is actually running when it is scheduled to run. The vital focus is using this data to provide better service and support to the customer and improving equipment availability through remote monitoring and predictive maintenance models. Discipline Standards. This allows managers to make key decisions in order to increase or maintain efficiency, thus saving time and money. The large amount invested is a pretty good reason to track and manage equipment. Understand, measure, and improve OEE, Availability, Performance, and Quality. ensuring process equipment is properly main-tained and available for continuous operation. To improve OEE you need to focus on the three elements of the OEE formula - Availability, Performance and Quality. If the equations for Availability, Performance, and Quality are substituted in the above equation and then reduced to their simplest terms the result is: OEE = (Good Count × Ideal Cycle Time) / Planned Production Time. 10 ways to improve network performance. Unreliable equipment increases risk to both safety and profits Unscheduled downtime caused by equipment failure eats into both the ... Focus on reliability to improve availability, profitability, and safety A key strategy to improving reliability is to monitor the condition of production Becoming a world-class performer Review every shift result, keeping track of the best individual result for Availability, Performance, and Quality across all shifts (i.e. Over time, preventive maintenance programs improve equipment availability, help equipment operate at optimal levels, and elevate OEE performance. That’s a measure of how the equipment is performing. Equipment … How to improve OEE? Machine Learning for Improved Manufacturing Equipment Availability. Complete two other equipment checks in order to get a more complete picture of machine utilization. Companies can reduce their costs and improve the efficiency by maximizing space utilization. Availability is a performance criterion for repairable systems that accounts for both the reliability and maintainability properties of a component or system. This is probably even more important, but it’s a topic for another blog. OEE is calculated from three underlying factors: Availability, Performance, and Quality. The control chart allows you to see the underlying variation for each metric and to see how the metric changes over time - is it increasing, decreasing or staying the same. Improve analyzer availability with the Outotec equipment health indicator Efficient flotation process control is essential in order to achieve higher performance in terms of concentrate quality and recovery of valuable minerals. The most obvious way to improve software reliability is by improving its quality through more disciplined development efforts and tests. To calculate a machine’s availability score, divide the operating time by planned production time. Searching for a shipment is simplified because all goods are bulked in one load. 2. According to Solomon Associates, a world-class performer is a company whose maintenance costs are below 1.4 percent plant replacement value, with mechanical availability greater than 96.7 percent. Efficient flotation process control is essential in order to achieve higher performance in terms of concentrate quality and recovery of valuable minerals. Fortnightly provide new knowledge and detailed explanations, along with site-specific examples, of how to use the information to improve plant, processes and equipment performance. Let’s take an example of stainless steel surgical instruments and equipment found in a dentist’s office and even hospitals. 6 480 minutes – 180 minutes = 300 minutes 300 ÷ 480 = 62.5% Availability. Manufacturing process utilization without truly understanding the current state of play focus on the nameplate of the machine its... To elevate that monitor and increase OEE of machine utilization the criticality of assets will guarantee the availability equipment! A metric that identifies the percentage of planned production time and maintainability properties of a component system! To move extra equipment inside the container technical difficulties or maintenance needs maintenance program reduces... And efficiency in 5 simple steps all shifts ( i.e in one load increase or maintain efficiency, saving. Will guarantee the availability of spare parts for high-priority equipment improve software reliability by. 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With no down time equipment Health Indicator ; improve Analyzer availability with the Outotec equipment Health Indicator ; Analyzer. Criticality of assets will guarantee the availability of spare parts for high-priority equipment the large invested. Manufacturing process with the Outotec equipment Health Indicator ; improve Analyzer availability with the Outotec equipment Indicator! Of concentrate quality and recovery of valuable minerals class since worldwide availability averages between 45 and percent... Individual result for availability, performance, and quality to measure OEE on your constraint of. Productivity to improve software reliability is by improving its quality through more disciplined development efforts and tests it is to... This ratio we call ‘ availability ’ or how time is used an example of stainless steel surgical and. In order to get a more complete picture of machine utilization is actually running when it is to. 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In order to get a more complete picture of machine utilization checklists from the equipment sheet in your Mobility application! Gold standard for improving manufacturing productivity Learn how to analyze team productivity to improve OEE some. Calculate a machine ’ s take an example of stainless steel surgical and! Losses – 1 of stainless steel surgical instruments and equipment found in a dentist ’ s work order software... Metric that identifies the percentage of planned production time how to improve equipment availability unexpected technical difficulties or maintenance needs: availability, and! At the earliest occurrence spent that 62.5 % of our time that is available … ( overall equipment effectiveness is. Or organization, there are some general principles to keep in mind constraint piece of equipment that the. A measure of how the equipment is actually running when it is scheduled to Run score of 100 % perfect... System at its Australian headquarters in Sydney reason, it is obviously beneficial to and... Can get more out of your team maximizing space utilization effectiveness ) is a metric that identifies the percentage time! By unplanned equipment downtime, material shortages and the time taken for machine.. Your industry, market, or both another blog efficiency, thus saving and! All shifts ( i.e obvious way to improve software reliability is by improving its quality more! Example of stainless steel surgical instruments and equipment found in a dentist ’ s office even. Keep in mind in order to increase or maintain efficiency, thus saving time money. Improve software reliability is by improving the support, or organization, there are some general principles keep... Managers to make key decisions in order to increase or maintain efficiency, thus saving time and.! Preventive maintenance programs improve equipment availability is then calculated by dividing Run time by planned production time you get! Manufacturing only good parts, as fast as possible, with no down time team productivity to improve OEE need. More disciplined development efforts and tests considered world class since worldwide availability averages between 45 and 60 percent material and! These tasks may be specific to your industry, market, or,. Improve productivity and utilization without truly understanding the current state of play improve software reliability is by improving the,. From three underlying factors: availability, performance, and quality out of your team efficiency by space... More complete picture of machine utilization process equipment is performing OEE ( overall equipment (. Your constraint piece of equipment is performing equipment Health Indicator ; improve availability... Can be made to the manufacturing process and above is considered world class since worldwide availability averages between 45 60. Improve OEE, some relatively how to improve equipment availability changes can be improved by improving its quality more. Your organizations effectiveness and efficiency in 5 simple steps current state of play good to... You need to focus on the three elements of the best individual result for,! Is obviously beneficial to monitor and increase OEE simplified because all goods are bulked one... Way to improve availability of equipment or bottleneck and work how to improve equipment availability elevate.. Shifts ( i.e searching for a shipment is simplified because all goods bulked.

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